48 V to 1 V DC-DC Converter Based on Cascade/Ladder Connected Switched Capacitor Cells

Authors

DOI:

https://doi.org/10.18618/REP.e202525

Keywords:

Non-Isolated DC-DC Converters, Step-down converter, Switched-capacitor cell

Abstract

This paper proposes a cascade/ladder switched capacitor converter integrated with an interleaved synchronous buck converter to provide a 48 V to 1 V conversion for data center applications. The switched capacitor stage decreases the input voltage from 48 V to 3 V (a reduction of 16 times), with low voltage stress on the input switches and intermediate voltage levels that can be used as voltage sources. The interleaved buck stage provides voltage and current control and is connected in cascade with the switched capacitor stage to reduce the voltage from 3 V to 1 V (a reduction of 3 times). Furthermore, a switching frequency optimization is proposed for the switched-capacitor converter to maximize efficiency. The proposed solution was experimentally validated in a two-stage 30 W prototype: the first stage is the proposed cascade/ladder switched capacitor topology (48 V to 3 V) with unregulated conversion, which provides a maximum efficiency of 91,6%, and the second stage is the buck converters (3 V to 1 V) with regulated conversion.

Downloads

Download data is not yet available.

Author Biographies

Neilor C. Dal Pont, Universidade Federal de Santa Catarina

was born in Criciúma, Santa Catarina, Brazil, in 1989. He received his B.Sc., M.Sc., and Ph.D. degrees in Electrical Engineering in 2015, 2017, and 2022, respectively, from the Federal University of Santa Catarina (UFSC), Florianópolis, where he was affiliated with the Department of Electrical and Electronic Engineering and the Power Electronics Institute. He is currently an electrical engineer at UFSC. His research interests focus on switched-capacitor converters, inverters, high-gain step-up and step-down DC-DC converters, resonant converters, and grid-connected systems.

Jessika M. de Andrade, Universidade Federal de Santa Catarina

was born in Florianopolis, Brazil, in July 1994, graduated in Electronic Systems at the Federal Institute of Santa Catarina (IFSC), Florianopolis, in 2015. She received a M.Sc and Ph.D degrees in Electrical Engineering from the Federal University of Santa Catarina (UFSC), Florianopolis, in 2018 and 2022, respectively. She is currently a Professor with the Department of Mobility Engineering (EMB) at the UFSC and a member of Brazilian society of power electronics (SOBRAEP). Her interests include high gain dc-dc converters, modeling and control applied to power electronics, converters/inverters with gain cells, renewable energy and related areas.

Chokkalingam Bharatiraja, SRM Institute of Science and Technology

(Senior Member, IEEE) received the bachelor’s degree in electrical and electronics engineering from the Kumarguru College of Technology, Bharathiyar University, India, in 2002, the M.Eng. degree in power electronics and drives from the Government College of Technology (Anna University Coimbatore), India, in 2006, and the Ph.D. degree in electrical engineering from the SRM Institute of Science and Technology, Chennai, India, in 2015. He completed the post Centre for Energy and Electric Power, Faculty of Engineering and the Built Environment, Tshwane University of Technology, South Africa. He is currently a Postdoctoral Fellow/Visiting Research Scientist with Northeastern University, Boston, MA, USA. He is also currently working as an Associate Professor with the Department of Electrical and Electronics Engineering, SRM Institute of Science and Technology. He has authored more than 300 scientific articles. He is a member in of the IEEE Industrial Electronics, the IEEE Power Electronics, and the IEEE Power and Energy Societies. He serves as a Reviewer for more than 50 refereed journals, in particular, the IEEE.

Brad Lehman, Northeastern University

(Fellow, IEEE) is currently a Professor of electrical engineering with Northeastern University, Boston, MA, USA. He has been listed in the inaugural edition of the book The 300 Best Professors (Princeton Review, 2012). He performs research in power electronics and renewable energy. Dr. Lehman was a recipient of the 2015 IEEE (PELS) Modeling and Control Technical Achievement Award, the 2016 IEEE Standards Medallion, the 2018 IEEE Award for Achievement in Power Electronics Standards, and the 2019 IEEE PELS Harry A. Owen, Jr. Distinguished Service Award. He was the Editor-in-Chief of the IEEE Transactions on Power Electronics from 2013 to 2018. He was the President of the IEEE Power Electronics Society (PELS) from 2022 to 2023.

 

Telles B. Lazzarin, Universidade Federal de Santa Catarina

(S’09-M’12-SM’18) was born in Criciúma, Santa Catarina State, Brazil, in 1979. He received his B.Sc., M.Sc., and Ph.D. in Electrical Engineering from the Federal University of Santa Catarina (UFSC), Florianópolis, Brazil, in 2004, 2006, and 2010, respectively. He is currently a Professor at the Department of Electrical and Electronic Engineering (EEL) at the UFSC. In 2006, he worked with industry, including R&D activities at WEG Motor Drives & Controls, Brazil. He was a Postdoctoral Fellow at the UFSC, Florianopolis, Brazil, in 2011 and a Visiting Researcher at the Northeastern University, Boston, USA, from 20017 to 2018. He was the Associate Editor of the Brazilian Journal of Power Electronics Power from 2022 to 2023. He is the president of the Power Electronics Association (SOBRAEP), term 2023-2025, and the Electrical Engineering Postgraduate Course Coordinator at the UFSC since 2020 (terms 2020-2022 and 2023-2025). He has been an Associate Editor for the IEEE Open Journal of Power Electronics (OJ-PEL) since 2020.  Dr. Lazzarin is a member of the Brazilian Power Electronics Association (SOBRAEP), Power Electronics Society (PELS), Industry Applications Society (IAS), and Industrial Electronics Society (IES).  His research areas include DC-DC converters, single-phase rectifiers, on-grid and off-grid inverters, power supplies, power converters for renewable energies, electric vehicles, and battery energy storage Systems (BESS).

References

X. Lyu, Y. Li, N. Ren, S. Jiang and D. Cao, "A Comparative Study of Switched-Tank Converter and Cascaded Voltage Divider for 48-V Data Center Application," in IEEE Journal of Emerging and Selected Topics in Power Electronics, vol. 8, no. 2, pp. 1547-1559, June 2020. DOI: https://doi.org/10.1109/JESTPE.2019.2928209

D. Rothmund, T. Guillod, D. Bortis and J. W. Kolar, "99% Efficient 10 kV SiC-Based 7 kV/400 V DC Transformer for Future Data Centers," in IEEE Journal of Emerging and Selected Topics in Power Electronics, vol. 7, no. 2, pp. 753-767, June 2019. DOI: https://doi.org/10.1109/JESTPE.2018.2886139

M. Das and V. Agarwal, "Novel High-Performance Stand-Alone Solar PV System With High-Gain High-Efficiency DC–DC Converter Power Stages," in IEEE Transactions on Industry Applications, vol. 51, no. 6, pp. 4718-4728, Nov.-Dec. 2015. DOI: https://doi.org/10.1109/TIA.2015.2454488

K. Jyotheeswara Reddy and N. Sudhakar, "High Voltage Gain Interleaved Boost Converter With Neural Network Based MPPT Controller for Fuel Cell Based Electric Vehicle Applications," in IEEE Access, vol. 6, pp. 3899-3908, 2018. DOI: https://doi.org/10.1109/ACCESS.2017.2785832

S. M. P., M. Das and V. Agarwal, "Design and Development of a Novel High Voltage Gain, High-Efficiency Bidirectional DC–DC Converter for Storage Interface," in IEEE Transactions on Industrial Electronics, vol. 66, no. 6, pp. 4490-4501, June 2019. DOI: https://doi.org/10.1109/TIE.2018.2860539

Z. Ye, Y. Lei and R. C. N. Pilawa-Podgurski, "The Cascaded Resonant Converter: A Hybrid Switched-Capacitor Topology With High Power Density and Efficiency," in IEEE Transactions on Power Electronics, vol. 35, no. 5, pp. 4946-4958, May 2020. DOI: https://doi.org/10.1109/TPEL.2019.2947218

Y. Hayashi, H. Toyoda, T. Ise and A. Matsumoto, "Contactless DC Connector Based on GaN LLC Converter for Next-Generation Data Centers," in IEEE Transactions on Industry Applications, vol. 51, no. 4, pp. 3244-3253, July-Aug. 2015. DOI: https://doi.org/10.1109/TIA.2014.2387481

B. Majmunović and D. Maksimović, "400–48-V Stacked Active Bridge Converter," in IEEE Transactions on Power Electronics, vol. 37, no. 10, pp. 12017-12029, Oct. 2022. DOI: https://doi.org/10.1109/TPEL.2022.3160413

M. H. Ahmed, C. Fei, F. C. Lee and Q. Li, "48-V Voltage Regulator Module With PCB Winding Matrix Transformer for Future Data Centers," in IEEE Transactions on Industrial Electronics, vol. 64, no. 12, pp. 9302-9310, Dec. 2017. DOI: https://doi.org/10.1109/TIE.2017.2711519

J. Liang, L. Wang, M. Fu, J. Liang and H. Wang, "Overview of Voltage Regulator Modules in 48 V Bus-Based Data Center Power Systems," in CPSS Transactions on Power Electronics and Applications, vol. 7, no. 3, pp. 283-299, September 2022. DOI: https://doi.org/10.24295/CPSSTPEA.2022.00026

M. Choi and D. -K. Jeong, "Design of High Step-Down Ratio Isolated Three-Level Half-Bridge DC–DC Converter With Balanced Voltage on Flying Capacitor," in IEEE Transactions on Power Electronics, vol. 37, no. 9, pp. 10213-10225, Sept. 2022. DOI: https://doi.org/10.1109/TPEL.2022.3162245

M. D. Seeman and S. R. Sanders, "Analysis and Optimization of Switched-Capacitor DC–DC Converters," in IEEE Transactions on Power Electronics, vol. 23, no. 2, pp. 841-851, March 2008. DOI: https://doi.org/10.1109/TPEL.2007.915182

C. Wang, Y. Lu, N. Sun and R. P. Martins, "A 3-Phase Resonant Switched-Capacitor Converter for Data Center 48-V Rack Power Distribution," in IEEE Transactions on Circuits and Systems I: Regular Papers, vol. 68, no. 6, pp. 2714-2724, June 2021. DOI: https://doi.org/10.1109/TCSI.2021.3068564

M. Gong, H. Chen, X. Zhang, R. Jain and A. Raychowdhury, "A 90.4% Peak Efficiency 48-to-1-V GaN/Si Hybrid Converter With Three-Level Hybrid Dickson Topology and Gradient Descent Run-Time Optimizer," in IEEE Journal of Solid-State Circuits, vol. 58, no. 4, pp. 1002-1014, April 2023. DOI: https://doi.org/10.1109/JSSC.2022.3228233

J. Baek et al., "Vertical Stacked LEGO-PoL CPU Voltage Regulator," in IEEE Transactions on Power Electronics, vol. 37, no. 6, pp. 6305-6322, June 2022. DOI: https://doi.org/10.1109/TPEL.2021.3135386

S. -C. Tan, S. Kiratipongvoot, S. Bronstein, A. Ioinovici, Y. M. Lai and C. K. Tse, "Adaptive Mixed On-Time and Switching Frequency Control of a System of Interleaved Switched-Capacitor Converters," in IEEE Transactions on Power Electronics, vol. 26, no. 2, pp. 364-380, Feb. 2011. DOI: https://doi.org/10.1109/TPEL.2010.2060497

M. D. Vecchia, T. B. Lazzarin and I. Barbi, "A Three-Phase AC–AC Converter in Open-Delta Connection Based on Switched Capacitor Principle," in IEEE Transactions on Industrial Electronics, vol. 62, no. 10, pp. 6035-6041, Oct. 2015. DOI: https://doi.org/10.1109/TIE.2015.2426673

N. C. Dal Pont, T. B. Lazzarin and B. Lehman, "Different Methods to Connect Switched Capacitor Ladder Cells to Provide High-Step-Down Converters," 2021 Brazilian Power Electronics Conference (COBEP), João Pessoa, Brazil, 2021, pp. 1-6. DOI: https://doi.org/10.1109/COBEP53665.2021.9684136

S. Abedinpour, B. Bakkaloglu and S. Kiaei, "A Multistage Interleaved Synchronous Buck Converter With Integrated Output Filter in 0.18 μm SiGe Process," in IEEE Transactions on Power Electronics, vol. 22, no. 6, pp. 2164-2175, Nov. 2007. DOI: https://doi.org/10.1109/TPEL.2007.909288

P. Azer and A. Emadi, "Generalized State Space Average Model for Multi-Phase Interleaved Buck, Boost and Buck-Boost DC-DC Converters: Transient, Steady-State and Switching Dynamics," in IEEE Access, vol. 8, pp. 77735-77745, 2020. DOI: https://doi.org/10.1109/ACCESS.2020.2987277

D. Sha, Y. Zhao and D. Zhang, "ZVS-Interleaved Synchronous Buck DC–DC Converter With a Coupled Inductor by Varying Switching Frequency and Deadtime," in IEEE Transactions on Power Electronics, vol. 37, no. 7, pp. 8190-8198, July 2022. DOI: https://doi.org/10.1109/TPEL.2022.3141253

R. Giral, L. Martinez-Salamero, and S. Singer, “Interleaved converters operation based on cmc,” IEEE Transactions on Power Electronics, vol. 14, no. 4, pp. 643–652, 1999. DOI: https://doi.org/10.1109/63.774201

P. Nandankar and J. P. Rothe, "Design and implementation of efficient three-phase interleaved DC-DC converter," 2016 International Conference on Electrical, Electronics, and Optimization Techniques (ICEEOT), Chennai, India, 2016, pp. 1632-1637 DOI: https://doi.org/10.1109/ICEEOT.2016.7754962

F. Zhang, L. Du, F. Z. Peng and Z. Qian, "A New Design Method for High-Power High-Efficiency Switched-Capacitor DC–DC Converters," in IEEE Transactions on Power Electronics, vol. 23, no. 2, pp. 832-840, March 2008. DOI: https://doi.org/10.1109/TPEL.2007.915043

S. Ben-Yaakov, "Behavioral Average Modeling and Equivalent Circuit Simulation of Switched Capacitors Converters," in IEEE Transactions on Power Electronics, vol. 27, no. 2, pp. 632-636, Feb. 2012. DOI: https://doi.org/10.1109/TPEL.2011.2171996

Y. Chen, D. M. Giuliano, and M. Chen, “Two-stage 48v-1v hybrid switched-capacitor point-of-load converter with 24v intermediate bus,” in 2020 IEEE 21st Workshop on Control and Modeling for Power Electronics (COMPEL), pp. 1–8, 2020. DOI: https://doi.org/10.1109/COMPEL49091.2020.9265715

R. Das and H.-P. Le, “A regulated 48v-to-1v/100a 90.9% efficient hybrid converter for pol applications in data centers and telecommunication systems,” in 2019 IEEE Applied Power Electronics Conference and Exposition (APEC), pp. 1997–2001, 2019 DOI: https://doi.org/10.1109/APEC.2019.8722246

M. Choi and D.-K. Jeong, “A 92.8% peak- efficiency 60A 48V to 1V 3-Level half-bridge dc-dc converter with balanced voltage on a flying capacitor,” in 2020 IEEE International Solid- State Circuits Conference - (ISSCC), pp. 296–298, 2020. DOI: https://doi.org/10.1109/ISSCC19947.2020.9063061

X. Zhang, B. Nguyen, A. Ferencz, T. Takken, R. Senger, and P. Coteus, “A 12- or 48-v input, 0.9-v output active-clamp forward converter power block for servers and datacenters,” IEEE Transactions on Power Electronics, vol. 35, no. 2, pp. 1721–1731, 2020. DOI: https://doi.org/10.1109/TPEL.2019.2923981

D. Yan, X. Ke and D. B. Ma, "Direct 48-/1-V GaN-Based DC–DC Power Converter With Double Step-Down Architecture and Master–Slave AO2T Control," in IEEE Journal of Solid-State Circuits, vol. 55, no. 4, pp. 988-998, April 2020. DOI: https://doi.org/10.1109/JSSC.2019.2957237

X. Yang et al., "33.4 An 8A 998A/inche 90.2% Peak Efficiency 48V-to-1V DC-DC Converter Adopting On-Chip Switch and GaN Hybrid Power Conversion," 2021 IEEE International Solid-State Circuits Conference (ISSCC), San Francisco, CA, USA, 2021, pp. 466-468. DOI: https://doi.org/10.1109/ISSCC42613.2021.9366005

Downloads

Published

2025-03-12

How to Cite

[1]
N. C. Dal Pont, J. M. de Andrade, C. Bharatiraja, B. Lehman, and T. B. Lazzarin, “48 V to 1 V DC-DC Converter Based on Cascade/Ladder Connected Switched Capacitor Cells”, Eletrônica de Potência, vol. 30, p. e202525, Mar. 2025.

Issue

Section

Original Papers